Magical Cooking: Moments of Culinary Wizardry

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Xu Susan

Xu Susan
After passing through the tempering furnace, the glass lid is cooled down rapidly through a process called quenching. Here's how it works: Heating: Inside the tempering furnace, the glass lid is heated to a temperature of approximately 600–700°C (1,100–1,292°F), close to its softening point. Quenching: The glass is then subjected to controlled and rapid cooling using high-pressure air jets. This sudden cooling creates a strong outer surface while leaving the inner portion in tension. This process improves the glass's strength and resistance to thermal shocks, making it suitable for cookware applications. Properly controlled cooling is essential to ensure uniform tempering and avoid warping or defects. Want to know more about our premium tempered glass lids production? Contact us today! 📲 Susan • WhatsApp: +86 139 2476 0596 • Email: susan@dowinwin.com
Molding
Cutting round glass sheets with a machine typically involves using a specialized glass-cutting machine designed for circular shapes. Here's a step-by-step guide on how this process is generally carried out: 1. Prepare the Equipment Use a digital glass cutter with a rotary table or circular cutting attachment. This setup is ideal for precise round shapes. Ensure the machine has the right preset for the required diameter of the circular glass. 2. Glass Preparation 3. Calibrate the Machine Input the dimensions of the circle into the machine. Ensure the diameter matches the required specifications. Adjust the cutting head and set the appropriate cutting pressure and speed for the type and thickness of the glass. 4. Cutting the Circle Position the glass on the machine’s cutting table or rotary table. Secure it to prevent movement. Activate the cutting machine. The cutting wheel will trace a perfect circle on the glass based on the preset dimensions. 5. Breaking the Cut After scoring the glass, the worker carefully separate the circle by applying gentle pressure along the scoreline. Use running pliers to remove the circular glass piece if needed. Want to know more about our premium tempered glass lids production? Contact us today! 📲 Susan • WhatsApp: +86 139 2476 0596 • Email: susan@dowinwin.com
Cutting round glass pieces
The first step in making a glass cover is cutting large sheets of raw glass into rectangular pieces using an automated machine. This step ensures the raw glass is prepared in manageable sizes for further processing, such as shaping and finishing.
Raw material for tempered glass lid
Glass lids are essential for cookware because they provide several practical and functional benefits that enhance the cooking experience. Here are the main reasons why glass lids are needed: 1. Visibility While Cooking Glass lids allow users to monitor food while it cooks without lifting the lid, helping to maintain heat, steam, and moisture inside the cookware. This is particularly useful for recipes that require constant simmering or slow cooking. 2. Efficient Cooking Retaining heat and moisture inside the cookware helps cook food faster and more evenly, saving energy and preserving the dish's flavor and nutrients. 3. Convenience The transparency of glass makes it easier to see if the food is boiling, simmering, or ready to be stirred. This reduces the need for guesswork. 4. Safety When frying, the glass lid can prevent the oil from splattering. For expanding foods, the glass lid can better keep the food in the pot and prevent it from bursting and scattering on the floor.
Why we need glass lid?
Our glass lids without rim, undergo precision edge polishing through an advanced grinding process. Using continuous water spraying, the edges and R angles are meticulously smoothed to eliminate any imperfections, ensuring a flawless finish. This process not only guarantees a defect-free edge but also provides a touch-friendly surface with no risk of discomfort or pricking. These rimless lids are ideal for cookware applications where a sleek, modern design and a precise fit are critical, offering both aesthetic appeal and functional excellence. Want to know more about our premium tempered glass lids production? Contact us today! 📲 Susan • WhatsApp: +86 139 2476 0596 • Email: susan@dowinwin.com
For glass lid without rim, how to polish finely?
Silicone glass lid into the mold process 1.Mold preparation: A mold is prepared, either for the entire lid , depending on the manufacturing process used. 2.Silicone preparation: Liquid silicone rubber is prepared by mixing silicone base and curing agent in precise proportions. The mixture may also include additives to achieve specific characteristics such as heat resistance, flexibility, and durability. 3.Overmolding : For lids with glass components, an overmolding process may be used, where the pre-cut glass sheet is placed in the mold, and silicone rubber is molded around it. 4.Curing: The molded silicone lid, if not already cured during molding, is subjected to a curing process, which may involve heating the material to a specific temperature for a set period to facilitate cross-linking and curing of the silicone rubber. 5. Trimming: After molding, need to carefully remove the extra silicone around the rim to make it finely. 6.Quality control: Finished lids undergo rigorous quality control checks to ensure they meet design specifications and performance standards. Want to know more about our silicone glass lids production? Contact 📲 Susan • WhatsApp: +86 139 2476 0596 • Email: susan@dowinwin.com
silicone glass lid
Creating a steel ring for glass lids involves multiple steps to ensure precision, durability, and compatibility with the glass. Here’s a general guide to the manufacturing process: 1. Material Selection Material: we suggest to use Stainless steel 304 or 201. Thickness: Choose based on the desired strength and compatibility with the glass lid, usually it is 0.3 to 0.5mm thickness. 2. Cutting and welding Use laser cutting and laser welding to make sure the joint line has not black burnt mark. And this will the welding line evenly. 3. curving and flating the ring Use different molds to curve the ring and enlarge the ring to make it fit the glass perfectly. 4. Surface Treatment Polishing: Achieve a smooth and shiny finish for aesthetic purposes. 5. Quality Inspection Dimension Check: Verify inner and outer diameters, thickness, and roundness. Surface Check: Inspect for scratches, burrs, or uneven welds. Fit Test: Ensure the ring fits snugly with the intended glass size. Want to know more about our premium tempered glass lids production? Contact us today! 📲 Susan • WhatsApp: +86 139 2476 0596 • Email: susan@dowinwin.com
stainless steel for glass lid
How we use automatically screen printing machine to put logo on glass lid? Step 1: Prepare the Design 1.Create the Screen Mesh: Prepare the screen with the logo design. Use emulsion and UV light to transfer the logo onto the mesh. 2.Choose the Ink: Select a heat-resistant ink suitable for glass. Ensure the ink is compatible with the screen-printing process. Step 2: Printing Process 1.Load the Glass Lids: **Place the glass lids on the jig. **For automatic machines, the conveyor belt will feed the lids into the printing area. 2.Start the Printing Cycle: **The machine will press the screen onto the glass surface and apply the ink. **The squeegee spreads the ink through the mesh design onto the lid. 3.Check Alignment and Quality Step 3: Put the printed glass lid into high temperature furnance for drying and tempering. Want to know more about our premium tempered glass lids production? Contact us today! 📲 Susan • WhatsApp: +86 139 2476 0596 • Email: susan@dowinwin.com
screen logo on glass lid
Wrapping each bakelite knob with film paper serves several important purposes, especially in the context of B2B manufacturing and shipping. Here's the role it plays: 1. Protection from Scratches and Damage The film prevents the knobs from rubbing against each other or other surfaces during transit or storage, preserving their smooth and polished finish. 2. Preventing Contamination Wrapping protects the knobs from dust, dirt, and moisture, ensuring they remain clean and free of contaminants until they reach the customer. 3. Maintaining Product Appearance Film wrapping ensures that the knobs appear new and pristine when unpacked, enhancing customer satisfaction and reinforcing a sense of quality. Want to know more about our cookware parts ,contact 📲 Susan • WhatsApp: +86 139 2476 0596 • Email: susan@dowinwin.com
bakelite knob
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